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Direct-Injection Molding of an Off Road Vehicle Intake Replacement Boot

Small Intake Boot
[click to enlarge]
Small Intake Boot

A client in the off-Roading industry came to us for a small intake boot that would be used to replace a less durable boot on a vehicle. Working closely with this client on the design, we created a boot with a bonded metal insert and injection-molded rubber that resulted in a strong connection that consistently performed under rigorous off-road conditions.

We manufactured this intake boot by direct-injection molding a proprietary blended rubber material and bonding it to the metal insert. Our refined rubber-to-metal bonding process set this project above the skills of our competition and guaranteed the quality of this part. The boot had bracket dimensions of 4.668" x 3.318", a flange diameter of 2.85", and a height of 2.133". Utilizing our finishing instruments completed the manufacturing process.

Industrial Molded Rubber manufactures specialized parts to meet the needs of many different industries. We are also ISO 9001:2008 certified, and take quality seriously. More information in this precision injection molding project can be found in the following table or contact us to learn more.

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Highlights of this Precision Injection Molding Project

Product Description This Small Intake Boot is used as a replacement boot for off-road performance.
Precision Injection Molding
Capabilities Applied/Processes
Injection Molding
  • Metal Insert
Equipment Used to Manufacture Part Injection Molding Press
Finishing Instruments
Overall Part Dimensions Bracket Dimensions: 4.668" x 3.318"
Flange Diameter: 2.85"
Height: 2.133"
Material Used Proprietary Blend
Material Finish Color: Black
In process testing/inspection performed Per customer requirements and in-house quality systems
Industry for Use Off-Roading Industry
Volume Annual Blanket System
Delivery/Turnaround Time 4-6 Weeks
Delivery Location United States
Standards Met ISO 9001:2008
Product Name Small Intake Replacement Boot
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